Quality Assurance

Through the years we have been continuously learning, and will continue to do so to improve Quality. Our testament is the multiple quality awards we have won for excellence in manufacturing. Our operational strategy emphasizes Kaizen and employee involvement, geared to achieve our mission of Quality Always. Our production systems and processes are designed to meet the operational challenges of our entire supply chain. We work with customers to select the method that best produces a quality product at the most cost effective level. Using a proprietary Barcode system we track every part of the process in making the final product from the moment it comes in as the raw material to the moment it is dispatched. The table below shows the various operations and the Quality assurance steps taken during the operation.

Process DescriptionCtq (Critical TO Quality)How The Quality Assurance Is Being Done?
Raw Material Receipt

Grade, Material, Specifications Shelf Life Of Materials

Approved Vendors Branded Materials

Raw Material Inspection/Verification

Grade, Material, Specifications Shelf Life Of Materials

Approval Criteria Internal Specifications Outsourced Testing Qr Code Based Approval

Raw Material Storage

Grade, Material, Specifications Shelf Life Of Materials

Conditioned Locations Qr Code Based FIFO

Chemical Filler Oil Polymer WeighingMaterial Type Material Property

Auto Weighing Control Mechanism. Qr Based Control

Master Batch Mixing

Homogeneous Mixing Compound Temperature Mixing Time

Temperature Recording Qr Code Time Control Mb Mixing Sop
Final Batch Mixing

Homogeneous Mixing Compound Temperature Mixing Time

Qr Code Time Update Fb Mixing Sop
Compound TestingTesting Scope,Testing Method Physical PropertiesQr Code Based Testing Testing Sop
Compound PackingStorage Packing MaterialPacking Sop

Metal Part /Fabric/Plastic Inserts Receiving & Inspection

Garde Dimension FitmentDrawings Standards Testing Zigs
Metal Part/Fabric/Plastic Inserts StorageStorage Condition, LocationConditioned Locations

Metal Part /Fabric/Plastic Inserts,Surface Preparation

Roughness Of The Surface

Surface Preparation Sop

Metal Part /Fabric/Plastic Inserts, Adhesive CoatingCoating Material Coating QualityCoating Sop

Metal Part /Fabric/Plastic Inserts Preservation After Coating

Preservation Of Coated PartsPreservation Sop

Rubber Lug Preparation

Compound Grade,Compound ThicknessMoulding Process Sheets
Moulding

Compound Code,Scortch Time Cure-time Cure Pressure Cure Temperature

Automated Machines First Piece Approval In-Process Inspection Spc Tools Qr Code Based Entry System
Deflashing

Aesthetic Quality Free From Flash

Semi Automated Machines De-Flashing Sop Defect Charts Qr Code Based Rejection Monitoring

Bonded Rubber Parts Bend Removal /Rubber GrindingVariation In Size Grinding FinishGrinding Sop First Piece Approval
Bonded Rubber Parts Washing/RinsingRemoval Of Foreign ParticalsWashing/Rinsing Sop First Piece Approval
Bonded Rubber Parts Platting/ Black Burnishing Phospating Hard ChromingPlatting Thickness Platting Material

Platting Sop Acceptable Quality Level Sampling

Post Curing Of Rubber Parts

Post Curing Time, Post Curing Temperature

Post Curing Sop

Self Adhesive LabelingAdhesive Grade Applying NatureSop Peel Off Inspection
Final InspectionDimension Visual MaterialDrawings Standards Inspection Gauges Qr Code Based Calibration
PackingPacking Qty Packing MaterialPart Wise Packing Sop
  • OPERATION NO:
    170
  • OPERATION NAME:
    MASTER BATCH MIXING
  • CTQ
    “HOMOGEIUOS MIXING COMPOUND TEMPERATURE MIXING TIME”
  • PROCESS FLOW
    OPERATION
  • HOW THE QUALITY ASSURANCE IS BEING DONE?
    “TEMPERATURE RECORDING QR CODE TIME CONTROL MB MIXING SOP”